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Custom lapel pins: a complete buying guide

Everything to decide before you order custom lapel pins: construction, plating, size, backs, artwork and timing, in the order you need to decide it.

Lapel pins made by Patchworks USA

To order custom lapel pins you need to settle six things: the construction (hard enamel, soft enamel, die struck, photo etched or printed), the plating and finish, the size, the pin back, the quantity and the date you need them in hand. Get those right and the quote is accurate the first time. For most organizations, a soft enamel pin about 1 in (25 mm) with gold or silver plating and a butterfly clutch is the sensible starting point.

This guide goes through each decision in the order you need to make it, with the trade-offs and the questions to ask.

Start with what the pin is for

The purpose of the pin narrows most of the later choices, so settle it first. A few common cases:

  • Service and recognition pins are worn on a jacket for years. They usually suit hard enamel or die struck metal, a small size and a secure back.
  • Brand and staff pins are worn on uniforms and lanyards. Soft enamel at about 1 in (25 mm) is a common fit.
  • Event and giveaway pins need to look good in a photo and fit the budget. Soft enamel or a printed pin works well.
  • Merch and collector pins are sold, so the art matters most. Larger sizes and specialty add-ons are more common here.
  • Trading pins for youth baseball and softball are big, bright and often built up with moving parts.

If you know who will wear the pin, where and for how long, the right construction, size and back usually follow.

The seven pin constructions

Every metal pin starts with a die cut from your artwork, struck into brass or steel. What happens next decides the look.

ConstructionHow it looksBest for
Cloisonne hard enamelEnamel polished flush with the metal, smooth and glossyService, rank and anniversary pins
Die struck soft enamelColour sits below raised metal lines, texturedEvent, brand and team pins
Die struck without enamelPlated metal only, sculpted reliefFormal, classic and monochrome designs
Photo etchedFine detail etched into brass, soft enamel fill, epoxy domeSmall lettering and fine linework
SilkscreenedFull colour printed on a flat metal faceDetailed full colour logos on a flat pin
Offset printedPhotographic print under a clear epoxy domeGradients and photo art
SpecialtySpinners, blinkers, danglers and built up piecesTrading pins and novelty pins

For most buyers the real choice is between soft and hard enamel. Soft enamel has depth and texture and generally costs less. Hard enamel is smooth, more formal and resists chipping. Our comparison of soft and hard enamel pins covers that decision in detail, and die struck vs enamel pins covers the no-colour option.

Cloisonne hard enamel lapel pin with a mascot figure in red, tan and purple enamel between raised gold metal walls.
Cloisonne hard enamel: colour fills each cell between the gold metal lines.

Plating and finish

Every metal construction is plated. The plating is the colour of the raised metal lines, the outline and the back, so it affects the whole look.

  • Gold is the traditional choice for awards and formal pins, and it warms up most enamel colours.
  • Silver and nickel read cooler and suit blue, black and gray palettes.
  • Copper is an option for a warmer, vintage look.

The finish then sets the surface. A polished finish is bright and reflective. An antique finish darkens the recessed areas so the raised detail stands out, which suits die struck pins without enamel. A sandblasted finish gives a matte texture, often used as a background behind polished raised lines for contrast.

If your design has dark enamel colours, choose a bright plating so the metal lines separate the colours. Black nickel on navy enamel, for example, can make the outline disappear.

Choosing a pin size

Size is measured across the widest point. As a rule of thumb, a traditional lapel pin worn on a suit is about 3/4 to 1 in (19 to 25 mm). Event and brand pins often run 1 to 1.5 in (25 to 38 mm). Trading pins and collector pins are larger again. Size drives cost and detail: a bigger pin can hold more text and smaller shapes, but it costs more to make.

Our guide to enamel pin sizes gives a full size chart with what fits at each size.

Pin backs

The back decides how the pin stays on and how it is worn.

  • Butterfly clutch: the standard metal clutch, secure and inexpensive, right for most pins.
  • Rubber clutch: softer, easy to grip, a common choice for kids and trading pins.
  • Deluxe locking clutch: locks onto the post so valuable pins are harder to lose.
  • Magnet: for uniforms and garments that should not be pierced.
  • Safety pin: for quick attachment to fabric, lanyards and ribbons.

Pins larger than about 1.5 in (38 mm) often use two posts so they do not rotate. Our guide to lapel pin backs explains each type and when to choose it.

Artwork and colour

Vector artwork (AI, EPS or PDF) gives the cleanest die and the truest colour match. A PNG or a photo of an existing pin is enough to start, and we will confirm what is achievable on your quote.

Enamel colours are solid fills matched to your references, usually Pantone numbers. Each colour sits in its own cell separated by a metal line, so very small areas of colour and gradients do not work in enamel. If your art depends on a gradient or a photograph, an offset printed or silkscreened pin is the better fit. Our guide on how to design an enamel pin covers line widths, text size and colour count in detail.

Photo etched lapel pin of a blue kingfisher in flight with fine line colour fill and a polished silver outline.
Photo etching holds finer lines than a struck die, filled with soft enamel.

Quantity, minimums and timing

Custom pin minimums are set per job, from 100 pieces, and confirmed on your quote. A die is cut for every new design. Mold charges for a die struck pin without enamel are the same as for die struck soft enamel, and the exact amount appears on your quote. Reorders of the same design skip that setup because the die stays on file.

Typical timing, confirmed on your quote:

  1. Quote within 2 to 3 business days.
  2. Proof usually 1 to 3 business days after artwork.
  3. Production about 3 to 4 weeks after you approve the proof in writing.
  4. UPS shipping from Holly Hill, Florida.

Rush production of around 10 business days is sometimes possible when the factory can hold it. Ask when you quote if your date is tight.

What to send for a quote

  • Size, as overall width and height or the diameter.
  • Quantity, and whether you need more than one design or size.
  • Construction, or the look you want so we can suggest one.
  • Plating, finish and the number of enamel or print colours.
  • The pin back.
  • Artwork and the in-hands date.

You can see every construction and finish on our custom lapel pins page. When you have the details, request a quote. We price each job from the factory price, and nothing runs until you approve the proof in writing.

Frequently asked questions

Die struck soft enamel is the most common choice for events, brands and teams because it gives bold colour and texture. Hard enamel is the usual pick for service and award pins that need a polished, formal finish.
About 3/4 to 1 in (19 to 25 mm) for a traditional pin worn on a suit lapel. Event and brand pins often run up to 1.5 in (38 mm). See our pin size guide for more.
A die is cut for every new design, and the mold charge appears on your quote. Reorders of the same design skip it because the die stays on file.
Not in enamel, which uses solid colour cells. An offset printed pin under a clear epoxy dome reproduces gradients and photographs.
Production typically runs about 3 to 4 weeks after you approve the proof, plus shipping. The quote comes back in 2 to 3 business days. Every figure is confirmed on your quote.

Keep reading

More guides on patches, pins, coins and lanyards. All guides

Soft enamel lapel pin in a ten-point star shape with AQUILA across a pink compass star over a globe, the colour set below raised gold metal lines.
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Soft vs hard enamel pins: how they differ and which to order

How soft and hard enamel lapel pins are made, how they look and wear, and when to choose each one.

Purple and gold die struck lapel pin shaped like a baseball scoreboard, an example of Patchworks USA's custom pin work.
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Lapel pin backs explained: which one to choose

How each lapel pin back holds a pin in place, and how to choose the right one for staff, awards, events and merchandise.

Category tile of lapel pins: a Big Bend National Park brass pin, a rhinestone high heel pin, a Youth Baseball Nationals soft enamel pin and a YWCA pin
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Enamel pin sizes: how big should your pin be?

A size chart for enamel pins, how pin size is measured, and how to match the size to the way the pin will be worn and the detail in your artwork.

Ready to price your job?

Send the artwork, size, quantity, colours, backing and your in-hands date. We price it with the factories that make it and send one quote within two or three business days.