Custom patches

Custom patches made to your artwork, quoted from the factory price.

Six constructions, embroidered, woven, chenille, satin tackle twill, hand embroidered bullion and sublimated, all cut and finished to your artwork. Send the size, quantity, colours, backing and the date you need them, and we quote from the factory price.

Quote in 2 to 3 daysFrom the factory price
Free patch mockupIn the Patch Studio
Proof comes firstApproved in writing
Reorders skip setupDigitizing stays on file
Hand embroidered gold bullion golf club crest with crossed clubs on navy.

Send your artwork. We turn it into a patch built for one of six constructions.

Every patch starts with your logo or crest, redrawn for thread, wire or twill rather than a screen. From there we choose the construction, the backing and the border together, based on how much detail your design carries and where the finished patch will be worn, a uniform sleeve, a blazer pocket or a bag.

  • Your artwork: a vector file gives the cleanest result, a clear raster works too.
  • One of six constructions: embroidered, woven, chenille, satin tackle twill, hand embroidered bullion or sublimated.
  • A backing built for the job: sew-on, iron-on, hook-and-loop or a rigid plastic backing.
  • A firm quote from the factory price. We do not publish a price list.
Request a quote

Pick the construction. We pick the factory that builds it.

Every patch job starts with your artwork and ends in one of six builds, chosen for the detail in your design and where the finished patch is worn. Pick one to see how it compares.

Round embroidered patch with a mountain and pine tree emblem in navy, red and gold thread with a merrowed border.
Raised

Embroidered patches

Satin stitch worked over a twill or felt backing for raised, textured letters and logos. The core patch construction, suited to detailed lettering and moderate colour counts, finished with a merrowed or heat cut edge.

Look and feel
Raised, textured stitch
Best for
Logos, crests, uniforms, caps
Fine detail
Raised texture
Edge
Merrowed or heat cut
Good to know
The core patch construction
Mock it up free
Woven teardrop patch for The Arabian Breeder Finals with an ornate border and a horse and rider.
Fine detail

Woven patches

Woven flat from fine polyester thread rather than stitched, holding small text and thin lines that embroidery cannot. Keeps the patch look with sharper detail, finished the same way with a heat seal or sew-on backing.

Look and feel
Flat, thin, smooth
Best for
Small text, fine lines
Fine detail
Raised texture
Edge
Heat cut or merrowed
Good to know
Sharper detail than stitching
Mock it up free
Chenille varsity jacket patch in orange and royal blue with a white letter N.
Varsity

Chenille patches

Tufted yarn built up into a raised pile, the classic letterman look for varsity letters and team names. Suited to bold, simple shapes rather than fine detail.

Look and feel
Soft, fuzzy, raised pile
Best for
Varsity letters, team names
Fine detail
Raised texture
Edge
Felt border, stitched
Good to know
Bold, simple shapes
Mock it up free
Satin tackle twill applique patch with layered navy and red twill shapes and a zigzag stitched edge.
Athletic

Satin Tackle Twill patches

Pieces cut from solid twill fabric and appliqued on with a stitched border, often paired with embroidery for lettering. A common choice for large numbers and team names on athletic uniforms.

Look and feel
Flat fabric, stitched edge
Best for
Numbers, names, big shapes
Fine detail
Raised texture
Edge
Satin stitched applique
Good to know
Often paired with embroidery
Mock it up free
Hand embroidered bullion patch for the 9th District, Michigan and Wisconsin, in gold and silver wire on brown velvet.
Hand made

Hand Embroidered Bullion patches

Metallic bullion wire and thread, worked by hand onto felt or twill for a raised, dimensional finish. The choice for blazer crests and formal or ceremonial insignia. No setup or digitizing fees.

Look and feel
Raised metallic wire
Best for
Blazer crests, ceremonial insignia
Fine detail
Raised texture
Edge
Hand finished
Good to know
No setup or digitizing fee
Mock it up free
Oval sublimated patch printed with a sunset over the ocean, finished with a navy merrowed border.
Full colour

Sublimated patches

Full colour dye printed directly into the fabric rather than stitched, for photo realistic art and gradients that thread cannot reproduce. Ask about this construction when you request your quote.

Look and feel
Flat, printed, full colour
Best for
Photos, gradients, fine art
Fine detail
Raised texture
Edge
Merrowed or heat cut
Good to know
Ask about it on your quote
Mock it up free

All six at a glance

ConstructionLook and feelBest forEdge
EmbroideredRaised, textured stitchLogos, crests, uniforms, capsMerrowed or heat cut
WovenFlat, thin, smoothSmall text, fine linesHeat cut or merrowed
ChenilleSoft, fuzzy, raised pileVarsity letters, team namesFelt border, stitched
Satin Tackle TwillFlat fabric, stitched edgeNumbers, names, big shapesSatin stitched applique
Hand Embroidered BullionRaised metallic wireBlazer crests, ceremonial insigniaHand finished
SublimatedFlat, printed, full colourPhotos, gradients, fine artMerrowed or heat cut

Tell us who wears it. We match the build to the job.

A sheriff's shoulder patch, a varsity letter and a club back patch need different constructions, sizes and backings. Start from yours.

Shield-shaped navy shoulder patch with a gold star and gold border on a uniform sleeve.

Police and sheriff

Shoulder patches, unit and rank insignia for departments and sheriffs' offices.

Red and gold Maltese cross patch with an axe and ladder emblem on a navy work shirt sleeve.

Fire and EMS

Department shoulder patches, Maltese crosses and EMS insignia.

Olive and tan morale patch on a coyote brown plate carrier.

Military and veterans

Unit, morale and name patches, often on hook-and-loop.

Round embroidered merit style patches with camping emblems on a khaki sash.

Scouts and clubs

Troop, event and merit style patches for scouts, clubs and civic groups.

Orange chenille block letter patch with a cream felt edge on the chest of a navy letterman jacket with cream sleeves.

Sports and letterman

Chenille letters, team crests and tackle twill for uniforms and jackets.

Round embroidered patch with a mountain and sun mark and a merrowed white border on the front of a navy cap.

Corporate and uniforms

Logo patches for work shirts, caps, jackets and bags.

Die-cut back patch with yellow and orange chenille flames, two embroidered skulls and a radiation symbol, on a black background.

Motorcycle clubs

Back patches, rockers and chapter patches for club vests.

Shield crest patch with a gold lion and an open book on a navy blazer pocket.

Schools and colleges

Blazer crests, spirit patches, band and club emblems.

Six things the factory needs to price your patch.

Have these ready and your quote comes back accurate the first time.

1

Size

Width and height, or the finished size of your existing patch if you are reordering.

2

Quantity

How many patches, per design. Custom patch runs start from 100 pieces, confirmed on your quote.

3

Colours

How many thread, wire or ink colours the design uses. We confirm the exact count against your artwork.

4

Backing

Sew-on, iron-on, hook-and-loop or a rigid plastic backing, matched to where the patch is worn.

5

Artwork

A vector file (AI, EPS or PDF) gives the cleanest result. PNG is accepted too.

6

In-hands date

The date you need the finished patches. Custom orders typically run 3 to 4 weeks after you approve the art proof, confirmed on your quote, and rush production is available.

Request a quote
Navy work jacket and cap laid flat with embroidered patches on the chest, the sleeve and the cap front.

Not sure what size to order?

These are the common starting sizes for where a patch is worn. Tell us the width and height you want; the proof shows the exact size before anything is made.

Left chestLogo patches on work shirts and polos
3 to 3.5 in
Shoulder or upper sleeveDepartment and unit shoulder patches
3 to 4.5 in
Jacket backClub back patches and large crests
8 to 12 in
Name tape or rockerNames and curved rockers above a patch
4 to 5 in wide
Cap frontCentred on the front panel
2 to 2.5 in tall
Cap side or backSmall secondary marks
1.5 to 2 in
Beanie cuffFolded cuff of a knit beanie
2 to 2.5 in
Backpack frontSewn or on a hook-and-loop panel
3 to 4 in
Hook-and-loop panelPlate carriers, packs and range bags
2 x 3 or 3 x 5 in
Tote or duffelBrand and event give-aways
3 to 5 in
Common starting sizes, not limits. Any size is quoted; the size that suits your artwork is confirmed on the proof.

Choose how it attaches and how it is edged.

Every patch is finished with a border and a backing built for the job. Thread colour count and border style are confirmed against your artwork when we price it at the factory.

Embroidered patch with a compass rose emblem being hand sewn onto a denim jacket.

Sew-on

A plain back, sewn into place by the wearer or a tailor. The most permanent way to attach a patch.

Best for uniforms and jackets that are washed often.
Embroidered patch being pressed onto a canvas tote bag with a clothes iron.

Iron-on, heat seal

A heat activated adhesive backing, applied with a home iron or a heat press.

Best for quick application on cotton and canvas.
Flag patch with a hook-and-loop backing being peeled off a tactical backpack.

Hook-and-loop

A hook-and-loop fastener on the back, with the matching half sewn to the garment, for a patch that comes off and goes back on.

Best for tactical gear, bags and swappable patches.
Round embroidered patch shown from the back with a rigid white plastic backing, beside the front.

Plastic backing

A rigid backing for a patch that needs to sit flat and stiff.

Best for patches that must hold their shape.

Merrowed border

A raised, wrapped stitch around the edge. The classic finish for round, oval, square and shield shapes.

Heat cut border

The patch is cut and sealed right to the edge of the design, so it can follow custom and detailed shapes.

What buyers ask before their first patch order.

Start from the artwork and where it is worn. Fine text and thin lines suit woven, a raised logo suits embroidered, photos and gradients suit sublimated, varsity letters suit chenille and blazer crests suit bullion. Tell us the job and we recommend one on your quote.
Yes. Send a clear photo of the old patch with its size. We redraw it and you approve the proof before anything is made.
Custom patch minimums are set per job, from 100 pieces, confirmed on your quote. Tell us your design and quantity and we will confirm the exact minimum when we price it at the factory.
Custom patch production typically runs 3 to 4 weeks after you approve the art proof, confirmed on your quote, plus shipping time. Rush production may be available, ask when you request your quote.
Vector artwork, AI, EPS or PDF, gives the cleanest stitch or print file. PNG is accepted too. Send what you have and we will tell you if we need anything else.
No. Every patch is priced at the factory once we see the construction, size, quantity, colours and backing, so the number you get reflects your actual job. Request a quote and we will come back within one business day.
Anyone. We sell direct to individuals, schools, departments, teams and clubs.

Tell us the job. We quote from the factory price.

Construction, size, quantity, colours, backing and the date you need them in hand. Attach or email the artwork and you have a firm quote within two or three business days.

We can’t price a patch without its size.
Quantity * pick one or more for price breaks
Ship to (optional)
Hand embroidered gold bullion badge with a sunflower motif in red and green enamel stones.

Have the artwork and a date?

Send both and you have a quote from the factory price within two or three business days.

Request a quote